معدات نزع الماء من الحمأة

YINI sludge dewatering equipment, including a screw press dewatering unit and filter press.

01 / Sludge Dewatering Equipment

Chamber Filter Press

التطبيقات

Designed for sludge dewatering and solid-liquid separation in municipal wastewater treatment, industrial wastewater treatment, mining, chemical processing, food and beverage, and other process applications. The filter press separates suspended solids from liquid to produce a drier filter cake and clearer filtrate.

التصميم والبناء

  • النوع: Chamber filter press with optional membrane squeezing for applications requiring lower cake moisture.
  • Reinforced PP filter plates: Molded plates provide high strength, corrosion resistance, and stable filtration performance for acidic, alkaline, and saline media.
  • Flexible closing systems: Manual jack and electro-hydraulic closing configurations are available to suit capacity, automation, and operating requirements.
  • Configurable automation: Optional automatic plate shifting, filter-cloth washing, drip trays, membrane squeezing, and cake discharge equipment support safer, more efficient operation.

المواصفات الفنية

المعلمةالمواصفات
Press typeChamber filter press; membrane squeezing optional
Filtration area0.6–1,000 m², model dependent
Filter plate size420×420 mm-2,200×2,200 mm
Plate materialReinforced polypropylene (PP)
Working pressure0.6–2.5 MPa, model dependent
Operating temperature−40°C to +120°C
Control optionsManual, electro-hydraulic, or automated

02 / Sludge Dewatering Equipment

Stacked Screw Press

التطبيقات

Designed for continuous sludge thickening and dewatering in municipal wastewater treatment, industrial wastewater treatment, food processing, chemical production, pulp and paper, and other sludge-handling applications. It is particularly effective for low-concentration sludge and can be integrated with polymer dosing and sludge conveying equipment.

التصميم والبناء

  • Self-cleaning filter structure: Fixed and moving rings create a continuous self-cleaning action that helps reduce clogging and maintenance requirements.
  • Integrated process: The system combines flocculation, thickening, dewatering, filtrate discharge, and cake conveyance in a compact arrangement.
  • Low-speed operation: The screw shaft operates at low rotational speed to support quiet, energy-efficient and stable continuous dewatering.
  • Automation ready: Suitable for unattended or low-attendance operation with automatic polymer dosing, control, and discharge interfaces.

Model Selection Table

Reference capacities from the supplier's selection guide. Select the final model according to sludge type, concentration, flow rate, dewatering target, and polymer test results.

Model Dry Solids Capacity
(kg DS/h)
Raw Water
2,000 mg/L
(m³/h)
Waste Activated Sludge
5,000 mg/L
(m³/h)
Chemical Sludge
10,000 mg/L
(m³/h)
Excess Sludge
20,000 mg/L
(m³/h)
Primary Sludge
30,000 mg/L
(m³/h)
Thickened Sludge
50,000 mg/L
(m³/h)
DL-Y1014–100.750.60.50.350.250.12
DL-Y1028–201.51.21.00.70.50.24
DL-Y1316–121.21.00.80.50.40.25
DL-Y13212–242.42.01.51.00.80.5
DL-Y2019–182.01.81.50.80.60.4
DL-Y20218–404.03.53.01.51.20.8
DL-Y25112–253.53.02.51.51.00.75
DL-Y25224–507.06.05.03.02.01.5
DL-Y30130–607.06.05.03.02.01.2
DL-Y30260–1201412106.04.02.4
DL-Y30390–1802018159.06.03.5
DL-Y35145–90129.06.04.53.01.8
DL-Y35290–1802418129.05.03.5
DL-Y353135–270362718139.05.0
DL-Y40180–1601512108.06.04.0
DL-Y402160–38030242015128.0
DL-Y403240–550453630221812
DL-Y404320–750604840282416

Values are reference data for sludge with water content of approximately 85% or below. Actual throughput varies with sludge characteristics, including oil content and viscosity; polymer dosing and site testing are recommended for final sizing.

03 / Sludge Dewatering Equipment

Organic Solid
Dewatering Machine

التطبيقات

YINI organic solid dewatering machines provide continuous solid-liquid separation and press dewatering for high-moisture organic solids, food residues, agricultural by-products, waste residues, and process materials. They are suited to fruit and vegetable waste, kitchen waste, food-processing residues, traditional-medicine residues, manure, biogas residue, pulp, fibers, plastics, and other materials that can retain their shape when hand-squeezed.

التصميم والبناء

  • Progressive screw pressing: Material is conveyed through feeding, compression, and discharge zones. Reducing flight pitch and internal volume create steadily increasing pressure for efficient liquid removal.
  • Two-stage dewatering: A spring or pneumatic discharge restraint applies adjustable backpressure at the outlet, providing a second pressing stage to lower residual moisture.
  • Screen matched to the material: Screen openings from 0.3 to 1.0 mm can be selected according to particle size and liquid characteristics, typically without polymer addition.
  • Durable, hygienic construction: Product-contact components such as the hopper, screw, screen, guards, and collection trough are available in 304 stainless steel; full 304 stainless-steel construction is optional.

المواصفات الفنية

المعلمةالمواصفات
Separation methodContinuous screw conveying and mechanical extrusion
Screen opening0.3–1.0 mm, material dependent
Pressure adjustmentSpring or pneumatic backpressure
Power supplyCustomizable
Material options304 stainless steel wet parts; full 304 stainless steel optional
Typical materialsOrganic solids, food residues, fruit and vegetable pulp, manure, pulp, fibers, and industrial waste residues

Model Selection Table

Reference capacities from the supplier's technical guide. Final sizing should be confirmed from the material's moisture content, particle size, fiber content, viscosity, and required cake dryness.

Model Capacity
(m³/h)
Screen Diameter
(mm)
Motor Power
(kW)
Pressure Adjustment Reducer Type Overall Dimensions
(L × W × H, mm)
Weight
(kg)
YINI-OSP-1600.5–11603SpringGear reducer1,400 × 490 × 1,430370
YINI-OSP-20032005.5PneumaticF-series gear reducer2,709 × 770 × 1,400750
YINI-OSP-3005–730015PneumaticF-series gear reducer4,070 × 910 × 1,9501,800
YINI-OSP-40010–1240030PneumaticPlanetary reducer4,450 × 1,050 × 2,0002,800
YINI-OSP-50012–1850045PneumaticPlanetary reducer5,220 × 1,120 × 2,3304,500
YINI-OSP-60020–3060055Pneumatic cylinderPlanetary reducer6,235 × 1,320 × 2,5857,000

Capacity is reference data and depends on material properties and feeding conditions. Sample testing is recommended for materials with very high viscosity, oil content, or free-water content.

04 / Auxiliary Equipment

Dewatering System
Auxiliary Equipment

Overview

YINI dewatering equipment can be supplied as an integrated handling package with a screw conveyor, PAM dosing system, and screw pump. These auxiliary units support reliable material transfer, polymer preparation and dosing, and controlled sludge feeding for a complete, efficient dewatering process.

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